Achieve a remarkable 90 percent reduction in fixturing setup time by employing ROEMHELD Stark's Zero Point Mounting Systems.
This innovative system offers the ability to conveniently adapt existing fixtures, resulting in swift cost recovery, extended fixture lifespan, and precise positioning with excellent repeatability.
The all-inclusive zero-point mounting system incorporates clamping components and insertion nipples, ensuring an instant zero-point alignment. This enables rapid and precise fixture setup and changes, leading to enhanced machine capacity. Remarkably, change-over tasks can now be accomplished in just 20 seconds.
Drop Zero
• Reduces setup time and fixturing costs • Modular design works with all of CLM’s ½” and 5/8” modular tooling. • Can also be used with non-modular tooling • Elevates workpiece for machine spindle clearance • Access to all 5 sides of the part • Stackable for added clearance
• Push-in clamping process • 85 mm in diameter and only 19 mm high • 5 kN clamping force – 10 kN holding force • Release with 3 – 8 bar of air pressure • Release time 0.1 sec.
• Very simple installation • Piston seal on inside • Can be actuated hydraulically or pneumatically • Best price • Extremely space-saving installation shape (on the basic S
• Most comprehensive and versatile zero point clamping system • Four sizes and numerous variants • Due to the special retractable nipple contour, the fit is not damaged on insertion in the SPEEDY. • Very high accuracy to reduced tolerance errors
• High clamping force in combination with small size and low weight • Approx. 2 – 3 rotations and the workpiece is mounted • Mount workpiece with vises or other chucks no additional lateral forces on the insertion nipple • Three sizes are available with retention forces of 12 kN to 50 kN • No additional media required (compressed air, hydraulic oil) • High flexibility due to various insertion bolts • Low setup times due to short mounting times • Repeatable precision during palette changing of <0.01mm possible
• Pneumatic self-cleaning system • Central locking system protects against refuse • 20 kN draw in force, vibration damping permanent draw in system and fail-safe spring activated force • High operational safety during automatic processing • Special clamping geometry provides no-tilt handling even if the weight distribution is unfavorable.
• Low power consumption • Fewer environmental aspects need to be addressed • All positions can be adopted without modification (e.g. third hand function DHF) • Electrical polling (clamping and release position) is easy to add • Self-locking – safe in case of power failure
• Powerful and secure clamping is ensured at all times • In an endurance test over 3 million clamping cycles tested, full functionality even under extreme conditions. • Functions reliably in any installation position • Very short clamping and release time – 0.2sec • High retention force, enormous power density • Maintenance-free, designed for large number of load changes (> 2 million in continuous test)
• Compact design with high clamping forces • Integrated electronic sensors give feedback of the clamped, unclamped and incorrectly clamped states • Double-action pneumatic system with clamping force boost • Easy to maintain – straightforward installation and cleaning • Clamping mechanism can move sideways (e.g. temperature variation) • Active insertion force for optimal contact • Equalising possible via fast closing clamp or via retractable nipple - Tolerance range with retractable nipple AG ± 0.05 mm / OZ ± 0.2 mm - Tolerance range with fast closing clamp ± 0.75 mm
• Wear-proof insertion and pre-centering • Matched radii on the bore result in exact pre-positioning • High positioning accuracy due to optimal application of force – no bending or lifting • Made of high quality tool steel • Simple cleaning • Equipped with integrated media ducts • Versatile for clamping check • Fast closing clamps
• Reduces setup time and fixturing costs • Modular design works with all of CLM’s ½” and 5/8” modular tooling. • Can also be used with non-modular tooling • Elevates workpiece for machine spindle clearance • Access to all 5 sides of the part • Stackable for added clearance
• Push-in clamping process • 85 mm in diameter and only 19 mm high • 5 kN clamping force – 10 kN holding force • Release with 3 – 8 bar of air pressure • Release time 0.1 sec.
• Very simple installation • Piston seal on inside • Can be actuated hydraulically or pneumatically • Best price • Extremely space-saving installation shape (on the basic S
• Most comprehensive and versatile zero point clamping system • Four sizes and numerous variants • Due to the special retractable nipple contour, the fit is not damaged on insertion in the SPEEDY. • Very high accuracy to reduced tolerance errors
• High clamping force in combination with small size and low weight • Approx. 2 – 3 rotations and the workpiece is mounted • Mount workpiece with vises or other chucks no additional lateral forces on the insertion nipple • Three sizes are available with retention forces of 12 kN to 50 kN • No additional media required (compressed air, hydraulic oil) • High flexibility due to various insertion bolts • Low setup times due to short mounting times • Repeatable precision during palette changing of <0.01mm possible
• Pneumatic self-cleaning system • Central locking system protects against refuse • 20 kN draw in force, vibration damping permanent draw in system and fail-safe spring activated force • High operational safety during automatic processing • Special clamping geometry provides no-tilt handling even if the weight distribution is unfavorable.
• Low power consumption • Fewer environmental aspects need to be addressed • All positions can be adopted without modification (e.g. third hand function DHF) • Electrical polling (clamping and release position) is easy to add • Self-locking – safe in case of power failure
• Powerful and secure clamping is ensured at all times • In an endurance test over 3 million clamping cycles tested, full functionality even under extreme conditions. • Functions reliably in any installation position • Very short clamping and release time – 0.2sec • High retention force, enormous power density • Maintenance-free, designed for large number of load changes (> 2 million in continuous test)
• Compact design with high clamping forces • Integrated electronic sensors give feedback of the clamped, unclamped and incorrectly clamped states • Double-action pneumatic system with clamping force boost • Easy to maintain – straightforward installation and cleaning • Clamping mechanism can move sideways (e.g. temperature variation) • Active insertion force for optimal contact • Equalising possible via fast closing clamp or via retractable nipple - Tolerance range with retractable nipple AG ± 0.05 mm / OZ ± 0.2 mm - Tolerance range with fast closing clamp ± 0.75 mm
• Wear-proof insertion and pre-centering • Matched radii on the bore result in exact pre-positioning • High positioning accuracy due to optimal application of force – no bending or lifting • Made of high quality tool steel • Simple cleaning • Equipped with integrated media ducts • Versatile for clamping check • Fast closing clamps
